02961-00607 Avseal II Sealing Plugs

Avdel® Avseal® II High Pressure Series Blind Sealing Plug, Unit of Measure: Metric, M6 Nominal Metric Diameter, Stem Diameter: 0.102 Inch (2.59mm), Stem Head Diameter: 0.177 Inch (4.50mm), Stem Head Length: 0.232 Inch (5.89mm), Sleeve Length: 0.236 Inch (5.99mm), Sleeve Length including Stem Head: 0.336 Inch (8.53mm), Overall Body Length: 1.972 Inch (50.09mm), 0.236 Inch (5.99mm) Minimum Hole Size, 0.251 Inch (6.38mm) Maximum Hole Size, Recommended Hole Size: 0.236 Inch (5.99mm), Minimum Seal Length After Installation: 0.170 Inch (4.32mm), Maximum Seal Length after Installation: 0.343 Inch (8.71mm), Sleeve Material: Aluminum, Sleeve Material Detail: Aluminum Alloy BS1473/4/5-6061/AA6061 EN 573-3 AlMg1SiCu Werkstoff 3.3211, Stem Material: Steel, Stem Material Detail: Carbon Steel BS 3111 Type 10 DIN 1654 35B2, Stem Finish: Zinc, Stem Finish Detail: Zinc Plated, Colorless Passivation with Top Seal

- All fastener orders are supplied with Certificates of Conformance with packing lists. Additional Documentation such as material test reports may be available upon request (some at an additional charge). Please include your request in the "Order Note" section when submitting your order online. Click here for Quality Assurance & Compliance Documents.

Avseal® II plugs holes in thin metal components situated in restricted areas. Two-piece structural stem locking mechanism seals holes with diameters ranging from 4-20 mm in steel, iron, and aluminum. Plugs can be placed flush to hole or deep in casting, creating pressure-tight seal with push-out resistance up to 300 bar (4,350 psi). Applications include engine blocks, cylinder heads, transmission components, brake systems, compressors, hydraulic blocks, and pumps. The Avseal® II system delivers leak-resistant sealing in predrilled holes with width tolerances six times larger than present systems. The Avseal® II system also eliminates such preliminary processes as reaming, tapping, extra sealant, or torque-controlled tools. Other features include a zinc-plated steel mandrel crimped for ease of installation by standard hand-held tools and high-speed automation equipment. A tapered plug stem ensures ease of entry into tooling equipment.

• Fully annealed sleeve - high sealing performance
• Hole fill capacity - improved seal and wider hole tolerance
• Larger hole tolerance - simplified hole alignment when automated placing is required
• Seal by compression of the sleeve - improves sealing with great hole fill capability over a wider hole tolerance
• Internal lock - flat nose tip and ease of use
• Improved stem retention - increased vibration resistance
• No locking ring formed by nose tip - standard equipment reduces preventative maintenance
• Low force special version - can be used in thin wall applications
• Tapered sleeve and stem - ease of entry into application and nose tips, suited to automated systems
• Shorter placed length, blind side protrusion reduced - use in restricted space or thin wall
• Can be easily modified - can suit specific applications
• Ease of placing with standard tooling - quality of seal is not operator dependant